Abstracts and Available Papers Presented at the
1995 International RERTR Meeting
THE RERTR PROGRAM STATUS AND PROGRESS*
A. Travelli
Argonne National Laboratory
Argonne, Illinois, USA
Presented at the1995 International Meeting on
Reduced Enrichment for Research and Test Reactors
September 18-21, 1995
Paris, France
*Work supported by the US Department of Energy
Office of Nonproliferation and National Security
under Contract No. W-31-109-38-ENG.
ABSTRACT
The progress of the Reduced Enrichment Research and Test Reactor
(RERTR) Program is described. The major events, findings, and
activities of 1995 are reviewed after a brief summary of the results
which the RERTR Program had achieved by the end of 1994 in collaboration
with its many international partners.
The revelation that Iraq was on the verge of developing a nuclear
weapon at the time of the Gulf War, and that it was planning to
do so by extracting HEU from the fuel of its research reactors,
has given new impetus and urgency to the RERTR commitment of eliminating
HEU use in research and test reactors worldwide.
The Draft Environmental Impact Statement on the DOE policy for
managing spent nuclear fuels from foreign research reactors was
published on schedule. A Record of Decision is due in December
1995. After much legal debate, a first shipment of 153 urgent-relief
elements took place, and another 151 elements became eligible
for shipment.
Development of advanced LEU research reactor fuels is scheduled
to begin in October 1995, after DOE funding is received. Funding
for equipment needed to begin this activity was provided by the
US Department of State, and procurement of the equipment is in
progress.
The Russian RERTR program, which aims to develop and demonstrate
within the next five years the technical means needed to convert
Russian-supplied research reactors to LEU fuels, is now in operation.
A Statement of Intent was signed by high US and Chinese officials,
endorsing cooperative activities between the RERTR program and
Chinese laboratories involved in similar activities.
Joint studies of LEU technical feasibility were completed for
the SAFARI-1 reactor in South Africa and for the ANS reactor in
the US. The ANS project was later canceled for budgetary and nonproliferation
reasons. A new study has been initiated for the FRM-II reactor
in Germany.
Significant progress was made on several aspects of producing
99Mo from fission targets utilizing LEU instead of HEU. A cooperation
agreements is in place with the Indonesian BATAN. The first prototypical
irradiation of an LEU metal-foil target for 99Mo production was
accomplished in Indonesia.
The TR-2 reactor, in Turkey, began conversion. SAPHIR, in Switzerland,
was shut down. LEU fuel fabrication has begun for the conversion
of two more US reactors. Twelve foreign reactors and nine domestic
reactors have been fully converted. Approximately 60% of the work
required to eliminate the use of HEU in US-supplied research reactors.
International friendship and cooperation has been and will continue
to be essential to the achievement of the common goal.
INTRODUCTION
During 1995, the US administration continued to assign a high
priority to the issue of proliferation of weapons of mass destruction
and has acted in accord with President Clinton's announcement,
in his 1993 speech to the United Nations General Assembly, that
he intended "to minimize the use of highly-enriched uranium
in civil nuclear programs". This goal has been shared and
pursued by our international RERTR program for many years, and
is the goal that brings us here today.
The Reduced Enrichment Research and Test Reactor (RERTR) Program
was established in 1978 at the Argonne National Laboratory (ANL)
by the Department of Energy (DOE), which continues to fund the
program and to manage it in coordination with the Department of
State (DOS), the Arms Control and Disarmament Agency (ACDA), and
the Nuclear Regulatory Commission (NRC). The primary objective
of the program is to develop the technology needed to use Low-Enrichment
Uranium (LEU) instead of High-Enrichment Uranium (HEU) in research
and test reactors, and to do so without significant penalties
in experiment performance, economic, or safety aspects of the
reactors. Research and test reactors utilize most of the HEU that
is used in civil nuclear programs.
Close cooperation with the many international organizations represented
at this meeting has been the cornerstone of the RERTR Program
since its beginning seventeen years ago. This cooperation and
the high quality of the technical contributions which many partners
have brought to the overall effort are to be credited for much
of the progress which the program has achieved to date.
We have had a long a fruitful collaboration with the Commissariat
a l'Energie Atomique (CEA). The CEA was one of the first organizations
in the world to espouse the principle of converting HEU research
reactors to the use of LEU fuels, and its conversion of the OSIRIS
reactor actually predated the early efforts of the RERTR program.
It would take a long time to list the many ways in which CERCA,
a world-renowned fabricator of research reactor fuels, and SILOE,
another CEA reactor, have supported the RERTR program. And it
was in Paris that the first RERTR meeting ever to be held abroad
took place, in 1979. I am very grateful to the CEA for hosting
this RERTR meeting in Paris for the second time. I look forward
to a series of exciting and productive sessions, and to the beauty
and culture that are and always will be the mark of the Ville
Lumière.
OVERVIEW OF THE PROGRAM STATUS
In September 1994, when the last International RERTR Meeting was
held[1], the main results achieved in the fuel development area
were:
(a) The qualified uranium densities of the three main fuels which
were in operation with HEU in research reactors when the program
began (UAlx-Al with up to 1.7 g U/cm3; U3O8-Al with up to 1.3
g U/cm3; and UZrHx with 0.5 g U/ cm3) had been increased significantly.
The new uranium densities extended up to 2.3 g U/cm3 for UAlx-Al,
3.2 g U/cm3 for U3O8-Al, and 3.7 g U/cm3 for UZrHx. Each fuel
had been tested extensively up to these densities and, in some
cases, beyond them. All the data needed to qualify these fuel
types with LEU and with the higher uranium densities had been
collected.
(b) For U3Si2-Al, after reviewing the data collected by the program,
the US. Nuclear Regulatory Commission (NRC) had issued a formal
approval[2] of the use of U3Si2-Al fuel in research and test reactors,
with uranium densities up to 4.8 g/cm3. A whole-core demonstration
using this fuel had been successfully completed in the ORR using
a mixed-core approach. Plates with uranium densities of up to
6.0 g/cm3 had been fabricated by CERCA with a proprietary process,
but had not been tested under irradiation.
(c) For U3Si-Al, miniplates with up to 6.1 g U/cm3 had been fabricated
by ANL and the CNEA, and irradiated to 84-96% in the Oak Ridge
Research Reactor (ORR). PIE of these miniplates had given good
results, but had shown that some burnup limits might need to be
imposed for the higher densities. Four full-size plates fabricated
by CERCA with up to 6.0 g U/cm3 had been successfully irradiated
to 53-54% burnup in SILOE, and a full-size U3Si-Al (6.0 g U/cm3)
element, also fabricated by CERCA, had been successfully irradiated
in SILOE to 55% burnup. However, conclusive evidence indicating
that U3Si became amorphous under irradiation had convinced the
RERTR Program that this material as then developed could not be
used safely in plates beyond the limits established by the SILOE
irradiations.
(d) Limited work had been done to develop methods for producing
plates with much higher effective uranium loadings.
In other important program areas, reprocessing studies at the
Savannah River Laboratory had concluded that the RERTR fuels could
be successfully reprocessed at the Savannah River Plant and DOE
had defined the terms and conditions under which these fuels would
be accepted for reprocessing. These results had been rendered
moot, however, by DOE's decision to phase out reprocessing at
the Savannah River Plant and by the expiration of the Off-site
Fuel Policy at the end of 1988. A new DOE policy had been proposed
for the return of spent research reactor fuel elements of US origin
and an Environmental Impact Statement was being prepared. Legal
obstacles were still preventing implementation of emergency-relief
shipments that were addressed in the Environmental Assessment
published in April 1994.
A new analytical/experimental program had begun to determine the
feasibility of using LEU instead of HEU in fission targets dedicated
to the production of 99Mo for medical applications. A procedure
for basic dissolution and processing of LEU silicide targets had
been developed and was ready for demonstration on a full-size
target with prototypic burnup.
Extensive studies had been conducted, with favorable results,
on the performance, safety, and economic characteristics of LEU
conversions. These studies included many joint study programs,
which were in progress for about 29 reactors from 18 different
countries. A joint study to assess the feasibility of using reduced
uranium enrichments in the fuel of the Advanced Neutron Source,
which was under design at Oak Ridge National Laboratory (ORNL),
had identified several low- and medium-enrichment options [3,4,5].
Coordination of the safety calculations and evaluations was continuing
for the US university reactors planning to convert to LEU as required
by the 1986 NRC rule. Nine of these reactors had already been
converted, four other safety evaluations had been completed, and
calculations for four more reactors were in progress. DOE guidance
received at the beginning of 1990 had redirected the efforts of
the US RERTR Program away from the development of new and better
fuels, toward the transfer of already developed fuel technologies,
and toward providing assistance to reactors undergoing conversion.
The US administration had decided in favor of resuming development
of advanced LEU research reactor fuels, but had not yet provided
the funding needed for it.
PROGRESS OF THE RERTR PROGRAM IN 1995
At the beginning of August 1995, with the defections from Iraq
of Lt. Gen. Hussein Kamel Hassan and Lt. Col. Saddam Kamel Hassan,
the world came to know how a nightmare had almost become reality.
According to the newest revelations, shortly before the 1990 invasion
of Kuwait, Saddam Hussein had given the order to produce, within
six months, a nuclear weapon using the highly enriched uranium
contained in research reactor fuel held in Iraq. The amount of
HEU in Iraq was sufficient to manufacture a nuclear weapon, even
considering only the material which did not require radiological
protection. Had the order been issued earlier, or the Gulf War
started later, the world might have faced an unspeakable horror.
The fact that we came so close to it confirms the validity and
the urgency of our mission, and must intensify our commitment
to eliminate the use of HEU in civil nuclear programs worldwide.
During the past twelve months the RERTR Program has moved aggressively
to implement the plans which were outlined at last year's meeting
in Williamsburg.[1] The main events, findings, and activities
are summarized below.
1. After much legal debate, 153 urgent-relief elements from Austria,
Denmark, The Netherlands, and Sweden were received at Savannah
River, and another 151 elements from Germany, Greece, and Switzerland
became eligible for shipment. The "Draft Environmental Impact
Statement on a Proposed Nuclear Weapon Nonproliferation Policy
Concerning Foreign Research Reactor Spent Nuclear Fuel"[6]
was published by DOE on schedule, in March 1995, and was distributed
for public comment in April 1995. A Record of Decision, defining
which option will be chosen to implement the policy, is due in
December 1995. The status of this important activity will be presented
at this meeting.[7] The proposed DOE spent nuclear fuel policy
was formulated in response to proliferation concerns and to the
needs of foreign research reactor operators. The RERTR program
has contributed to the overall effort in several ways, one of
which will be discussed at this meeting.[8]
2. Activities related to the development of LEU fuels with uranium
density greater than the 4.8 g/cm3, which last year were expected
to start at the beginning of 1995, had to be postponed because
of budgetary restrictions which occurred during 1995. Funding
for this activity is now included in the DOE budget for the fiscal
year beginning in October 1995. Furthermore, the US Undersecretary
of Energy has assured Congress that "DOE is committed to
fully fund the advanced fuel development program until its objectives
are met [9]. To prepare for the beginning of this activity, the
US Department of State has received Congressional approval to
fund procurement of the equipment that needs to be installed at
Argonne for this purpose, beginning in August 1995. Preparation
of the specifications and purchase orders for the equipment is
now ongoing.
3. Significant progress was achieved by the Russian RERTR program,
which comprises several major Russian institutes including the
Research and Development Institute for Power Engineering (RDIPE),
the Novosibirsk Chemical Concentrates Plant (NZKhK), the Institute
for Inorganic Materials (VNIINM), and the RRC "Kurchatov
Institute." The objective of this program is to develop and
demonstrate within the next five years the technical means needed
to convert from HEU to LEU fuels approximately 27 research reactors
designed and supplied by institutes of the Russian Federation.
Our Russian colleagues will describe their activities and plans
in several papers that will be presented at this meeting.[10,
11, 12, 13, 14, 15] With their assistance, the scope of the RERTR
program has been expanded to address the problems created by use
of HEU in civil nuclear programs in many parts of the world which
in the past had been outside its reach.
4. On 23 February 1995, the US Secretary of Energy and the President
of the China Atomic Energy Authority of the People's Republic
of China signed a Statement of Intent endorsing cooperative activities
between the RERTR program and Chinese laboratories involved in
similar activities. It is hoped that this will lead soon to a
Chinese RERTR program that would make the RERTR program global.
5. Studies related to the utilization of LEU fuels in advanced
research reactor concepts have continued. Studies were performed
to assess the feasibility of using new LEU advanced fuels of the
Advanced Neutron Source, which was under design at Oak Ridge National
Laboratory (ORNL).[16] However, the results of these studies were
rendered moot by the cancellation of the project "for budgetary
and nonproliferation reasons."
Another very important reactor design in this category is that
of the FRM-II reactor, which is under design at the Technical
University of Munich, in Germany. Preliminary calculations comparing
the performance and requirements of an HEU design with those of
alternative LEU designs have been performed and will be presented
at this meeting.[17]
6. Significant progress was achieved during the past year on several
aspects of producing 99Mo from fission targets utilizing LEU instead
of HEU.[18, 19, 20, 21, 22, 23] The goal is to develop and demonstrate
during the next few years one or more viable technologies compatible
with the processes currently in use with HEU at various production
sites throughout the world. This activity is conducted in cooperation
with several other laboratories including the University of Illinois
and the Indonesian National Atomic Energy Agency (BATAN). A first
prototypic irradiation of an LEU metal-foil target was accomplished
in Indonesia.
7. Design and safety analyses were performed for reactors undergoing
or considering LEU conversions within the joint study agreements
which are in effect between the RERTR Program and several international
research reactor organizations. In particular, a study of the
technical feasibility of converting the SAFARI-1 reactor to LEU
fuel was completed with excellent results, in cooperation with
personnel from the Atomic Energy Corporation (AEC) of South Africa.[24]
A study of the economic feasibility of the conversion is currently
in progress at the AEC.
8. Existing fuel data were analyzed and interpreted to derive
a better understanding of the behavior of dispersion fuels under
irradiation, with particular regard for the fuel porosity and
for the thermal conductivity of the fuel meat.[25, 26]
9. Computer codes have been modified and upgraded to improve our
capability to analyze the performance and safety characteristics
of research reactors utilizing LEU fuels. In particular, a Supercell
Option was added to the WIMS-D4 code.[27]
10. The TR-2 (5 MW) in Çekmece, Turkey, began conversion
by loading the first LEU elements in 1994. The SAPHIR reactor
(10 MW) in Würenlingen, Switzerland, was shut down in 1994
before completing the conversion process which had been in progress
for several years. The list of the fully-converted foreign reactors
which used to require HEU supplies of US origin stands at twelve
reactors: ASTRA, DR-3, FRG-1, JMTR, NRCRR, NRU, OSIRIS, PARR,
PRR-1, RA-3, R-2, and THOR. As illustrated in Fig. 1, approximately
60% of the work required to eliminate use of HEU in US-supplied
research reactors has been accomplished.[1]
11. Among the US. university reactors, which are considered separately
because they do not require HEU exports, fuel fabrication has
begun for the GTRR, at Georgia Tech, and for the ULR, at the University
of Lowell. A significant upgrade is being pursued for the FNR,
which was one of earliest conversions.[28] The total number of
US converted reactors stands at nine (FNR, RPI, OSUR, WPIR, ISUR,
MCZPR, UMR-R, RINSC, and UVAR). Safety documentation is either
complete or nearly complete for four other plate-type reactors.
Work is in progress on the four TRIGA reactors which use HEU fuel.
PLANNED ACTIVITIES
The major activities which the RERTR Program plans to undertake
during the coming year are described below.
1. Place the orders for the new fuel fabrication equipment needed
to develop advanced fuels, and install the equipment. Resume high-density
fuel development as soon as guidance and funding for this activity
are received from DOE.
2. In collaboration with the Russian RERTR program, continue to
implement the studies, analyses, fuel development, and fuel tests
needed to establish the technical and economic feasibility of
converting Russian-supplied research and test reactors to the
use of LEU fuels.
3. Continue calculations and evaluations about the technical and
economic feasibility of utilizing reduced-enrichment fuels in
reactors that require such assistance, and in reactors of special
interest, such as the FRM-II.
4. Continue development of one or more viable processes, based
on LEU, for the production of fission 99Mo in research reactors.
5. Complete testing, analysis, and documentation of the LEU fuels
which have already been developed, support their implementation,
and transfer their fabrication technology to countries and organizations
which require such assistance.
SUMMARY AND CONCLUSION
The revelation that Iraq was on the verge of developing a nuclear
weapon at the time of the Gulf War, and that it was planning to
do so by extracting HEU from the fuel of its research reactors,
gives new impetus and urgency to the RERTR commitment of eliminating
HEU use in research and test reactors worldwide.
Several important events have marked the progress of the RERTR
Program during the past year.
(a) A first shipment of 153 urgent-relief spent fuel elements
took place, and another 151 spent fuel elements became eligible
for shipment. The Draft Environmental Impact Statement on a US
policy for managing spent nuclear fuels from foreign research
reactors was published, on schedule, in March 1995. A Record of
Decision is due in December 1995.
(b) Development of advanced LEU research reactor fuels is scheduled
to begin around the end of 1995, after DOE funding is received.
Funding for equipment needed to begin this activity was provided
by the US Department of State, and procurement is in progress.
(c) The Russian RERTR program, which aims to develop and demonstrate
within the next five years the technical means needed to convert
Russian-supplied research reactors to LEU fuels, is now in operation.
(d) A Statement of Intent was signed by high US and Chinese officials,
endorsing cooperation between the RERTR program and Chinese laboratories
involved in similar activities.
(e) Joint LEU feasibility studies were completed for the SAFARI-1
and ANS reactors. The ANS project was later canceled for budgetary
and nonproliferation reasons. A new study has been initiated for
the FRM-II reactor.
(f) Significant progress was made on several aspects of producing
99Mo from fission targets utilizing LEU instead of HEU. A cooperation
agreement is in place with the Indonesian BATAN. The first irradiation
of an LEU metal-foil target for 99Mo production was completed
in Indonesia.
(g) LEU conversion began at the TR-2 reactor, in Turkey. SAPHIR,
in Switzerland, was shut down for financial reasons. Fabrication
of LEU fuel for the conversion of two more US reactors has begun.
The number of converted foreign reactors stands at twelve, and
the number of converted US reactors stands at nine. Approximately
60% of the work required to eliminate the use of HEU in US-supplied
research reactors has been accomplished.
The most important current issues are related to the imminent
resumption of advanced fuel development and to finding an acceptable
solution for the back end of the fuel cycle. The new fuels can
ensure better efficiency and performance for all research reactors,
can enable conversion of the reactors which cannot be converted
today, and can allow the design of more powerful new advanced
LEU reactors. We are very excited at the prospect of this task
and eager to begin. The problems concerning the back end of the
fuel cycle are much more complex, but we hope that an acceptable
solution will be found. Once more, I ask for the international
friendship and cooperation that have been a trademark of the RERTR
program since its inception, seventeen years ago.
REFERENCES
1. A. Travelli, "Status of the U. S. RERTR Program,"
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for Research and Test Reactors, Williamsburg, Virginia, 18-23
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2. US Nuclear Regulatory Commission: "Safety Evaluation Report
Related to the Evaluation of Low-Enriched Uranium Silicide-Aluminum
Dispersion Fuel for Use in Non-Power Reactors," US. Nuclear
Regulatory Commission Report NUREG-1313 (July 1988).
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4. C. D. West, "Studies of the Impact of Fuel Enrichment
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F. Vandegrift, S. Aase, B. A. Buchholz, D. J. Dong, R. A. Leonard,
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(these proceedings).
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20. D. Wu, B. A. Buchholz, S. Landsberger, and G. F. Vandegrift,
"Processing of LEU Targets for 99Mo Production -- Testing
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21. Z. Aliluddin, A. Mutalib, A. Kukmaria, Kardarisman, G. F.
Vandegrift, D. Wu, B. Srinivasan, and J. L. Snelgrove, "Processing
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Cintichem Process," (these proceedings).
22. D. J. Dong, G. F. Vandegrift, S. Amini, J. B., Hersubeno,
H. Nasution, and Y. Nampira, "Processing of LEU Targets for
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Peroxide," (these proceedings).
23. B. A. Buchholz and G. F. Vandegrift, "Processing of LEU
Targets for 99Mo Production -- Dissolution of U3Si2 Targets by
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24. G. Ball, R. Pond, N. Hanan, and J. Matos, "Technical
Feasibility Study of Converting SAFARI-1 to LEU Silicide Fuel,"
ANL/RERTR/TM-21, May 1995.
25. G. L. Hofman, S. A. Koster van Groos, T. C. Wiencek, Chong-Tak
Lee, and Ki-Hwan Kim, "A Study on the Formation of As-Fabricated
Porosity in Aluminum Dispersion Fuels," (these proceedings).
26. J. Rest and J. L. Snelgrove, "DART Model for Thermal
Conductivity of U3Si2-Al Dispersion Fuel," (these proceedings).
27. W. L. Woodruff and C. I. Costescu, "Applications and
Results for the Supercell Option of the WIMS-D4M Code," (these
proceedings).
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"Use of Silicide Fuel in the Ford Nuclear Reactor to Lengthen
Fuel Element Lifetimes," (these proceedings).
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Contact:
Dr.
Armando Travelli
RERTR Program
Nuclear Engineering – 362
Argonne National Laboratory
9700 South Cass Avenue
Argonne, IL 60439
Phone: (630) 252-63639
Fax: (630) 252-5161