IAEA/USA Interregional course on
Preparations to Ship Spent Nuclear Fuel (1997)
WORLDWIDE EXPERIENCE IN
FUEL CYCLE TRANSPORTATION
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Ms. Danielle Raisonnier
9-11 Rue Christophe Colomb
Tel.: +33-1-4069-7700 Ext. 7612
IAEA/USA Interregional Training Course
Technical and Administrative Preparations Required for Shipment of Research Reactor Spent Fuel to its Country of Origin
13-24 January 1997
WORLDWIDE EXPERIENCE IN RESEARCH REACTOR FUEL CYCLE TRANSPORTATION
D. Raisonnier - TRANSNUCLEAIRE
J. Mangusi - TRANSNUCLEAR
Transnucléaire SA and Transnuclear Inc (TN) have more than 30 years
of specialized experience in activities in support of transportation, storage,
and handling of spent nuclear fuel (from both power and research reactors),
radioactive waste, and other radioactive materials on a worldwide basis.
Due to the limited storage capacity of the pools of the MTR reactors, and the
availability of reprocessing facilities in United States and Great Britain,
we have made numerous international spent fuel shipments since 1964.
Up to 1976, the TN group carried out transports of MTR fuel elements and other
fuels elements to the European reprocessing plant (Eurochemic) at Mol -Belgium
and to Marcoule in France. Shipments originated from France, Europe and Japan.
However, following the decision made by these plants to stop reprocessing these
elements, subsequent transports were made to the US DOE reprocessing plant under
the US Off-Site Fuels Policy. Between 1978 and 1988, approximately 365 cask
shipments of spent fuel were received by AEC/DOE for reprocessing at either
the Savannah River plant complex in South Carolina or at the Idaho National
Engineering Laboratory in Idaho (INEL).
After 1988, the TN Group continued to perform regular shipments of MTR spent
fuel to Dounreay as well as to national reprocessing and/or storage facilities.
In 1994, transportation of MTR spent fuel to the Savannah River Plant was restarted.
We were fully involved in the three shipments made in September 1994, 1995 and
During this time we have developed and demonstrated the full capabilities required
for successful support of customer needs for certification, procurement and
operation of spent fuel casks, canisters for failed fuel assemblies, and auxiliary
equipment required for successful loading and transportation of spent fuel.
This expertise is not limited to the packagings themselves, but extends to all
considerations needed for operation such as canister loading, lifting, and handling
equipment, transport frames and trailers, operating procedures, training, and
quality insurance. This experience includes cask loading and unloading, site
and facility surveys; design and fabrication of facility/package system interface
equipment; package tiedown and restraint designs for truck, railroad car, and
ship carriage; package maintenance; and transportation planning and implementation.
Since 1963, the majority of the spent fuel shipped to reprocessing plants in
France and the U.K. has been and continues to be delivered in casks designed,
certified, manufactured, and operated by the Transnuclear Group. Approximately
85 % of all shipments of spent fuel from test reactors in Europe to DOE facilities
have been accomplished in casks provided by TN.
Several casks of the TN family have been developed to cover specific needs
: TN1 (Diorit fuel and MTR fuel), TN 7 (Petten, Dido and other German fuels),
Pegase (IUO4) for all MTR fuel (DR2/3, BR2, HFR, RHF, Saphir, GRR, Siloe, Osiris,
Pegase, Jen/Ciemat) and also the EL4, Vandellos, Candu, French submarines. All
of these casks were certified by the relevant competent authorities in the United
States and several other countries.
For the transport of the MTR-type and TRIGA-type spent nuclear fuel (SNF),
the following casks are proposed :
- from 1997 to 1999, the IU04 transport cask
- from 1999, the TN-MTR packaging.
The TN-MTR is currently under development by the TN Group and is a cask to replace the IUO4. It will be available in 1998/1999 to meet several needs : French programs : CEA (Orphee, Osiris, Siloe Reactors), ILL (RHF Reactor) and international programs such as MTR/Triga spent fuel returns to the U. S. and delivery to the COGEMA reprocessing plant in La Hague (France). The TN-MTR will have a much larger payload to weight ratio than the IUO4 and will weigh approximately the same. This package will comply with both the USNRC requirements and the IAEA 1985 Regulations and will be licensed accordingly.
When the reactor building crane does not have the necessary capacity to lift
the shipping cask, alternate approaches to spent fuel removal must be pursued.
The two possibilities are :
- to handle the cask using a mobile crane if the working space and the allowable
ground load allow it. TN has experience with such operations at the PTB reactor
in Germany in August 1996.
- to use a mono-lodgment transfer cask with a weight within the limits of the lifting crane. This solution was developed for the TRIGA reactor, located at Casaccia in Italy. The advantages of this approach are : simplicity, ease of operation, easily transportable and storable mechanical devices, low operation costs.
Other small casks, as the TN6-2, can also be used to transport TRIGA fuel.
The capacity of this cask is 15 standard TRIGA spent fuel assemblies. Packagings
for fresh fuel can also be provided.
FAILED SPENT NUCLEAR FUEL CANNING
TN has extensive knowledge about canning of failed spent fuel assemblies and
has developed expertise in:
- compatibility studies of equipment (including canisters) with existing facilities
- operating procedure development and implementation, for operations involving failed fuel canisters
- designs of special canister handling equipment for unusual interface requirements at the reactor facility.
Among the 50 000 LWR (Light Water Reactor) spent fuel assemblies that have
been transported in TN casks, around 0.5 % were failed or damaged. These fuel
assemblies were loaded into canisters suitable for wet loading at the Nuclear
Power Plant and unloading at the receiving facility. TN and its partners have
developed canister designs compatible with the spent fuel casks being used and
have obtained regulatory approval of these designs for use in the casks.
The IUO4 has been used to transport failed fuel assemblies from Vandellos 1,
a gas graphite reactor located in Spain. Each fuel element was put in a tight
canister filled with Argon gas.
Additional regulatory approval will be required for transport of MTR and TRIGA
canistered spent fuel assemblies. We are currently investigating design and
regulatory requirements for this application.
In the development of the design of the TN-MTR, TN will provide for the handling
and transport of canistered fuel assemblies from the reactor site to the receiving
CERTIFICATION OF CASK
TN has been involved in the design, analysis, testing and operation of numerous
packagings and containers for spent fuel, radioactive waste, and other radioactive
materials for more than three decades. During this time we have developed the
full capabilities required for successful design and certification of radioactive
material packaging systems.
TNP/TNY have a staff of more than 70 graduate engineers having the skills and
experience to carry out nuclear, mechanical, structural, criticality, and thermal
design, analyses and testing for development and licensing by competent authorities
of storage and transportation systems. This expertise is not limited to the
packagings themselves but extends to all considerations needed for operation,
such as canister loading, lifting and handling equipment, vacuum drying equipment,
transport frames and trailers, operating procedures, training and quality assurance.
TN has developed spent fuel transport casks which are in use in Belgium, Denmark,
France, Germany, Great Britain, Italy, Japan, Netherlands, South Africa, Spain,
Sweden, Switzerland, Taiwan and the United States.
These casks are in constant operation. In each case and for each cask model,
certificates of competent authority (COCA) have been obtained from national
Competent Authorities. These COCA are constantly up-dated and renewed by TN
in close contact with local authorities.
The TN Group follows and updates more than 200 cask licenses in various countries.
All these activities are conducted under a certified ISO 9001 quality assurance
program in Europe and under an NRC-approved quality assurance program in the
TN participates in specialists' meetings on transport and storage issues at
IAEA, is a member of ISO and ANSI working groups for standardization (trunnions,
leaktightness, and other packaging and transport issues), and maintains relations
and exchange with official organizations, ICPR, Euratom, OECD, European Commission,
NRC, DOE and DOT.
Indeed, TN possesses an in-depth understanding of licensing requirements due to continuing relations with Competent Authorities of more than 20 different countries.
INTERACTIONS WITH FRR OPERATORS
The TN Group has many years experience as a cask designer and transporter of
radioactive materials, including SNF. This industrial experience based on qualified
procedures has been used for operation in several countries and will be made
available to help the FRR operators :
Fuel technical data
A fundamental aspect in preparation for any SNF (or other) transport is the
detailed analysis of the fuel technical data in order to establish conformity
with limits imposed in the transport package certificate. This activity implies
close contact with SNF consignors to ensure correct submission of all required
fuel technical data. In addition TN maintains and updates SNF data bases which
allow rapid access to and comparison of technical data.
For all the spent fuel loaded into a shipping cask provided by TN, TN must
review and certify the conformity of the fuel to be shipped with the COCA and
with the receiving facility's acceptance criteria.
Visual examinations of the fuel condition and the basin storage environment
as well as records related to the fuel and the basin water chemistry is a critical
aspect of the determination of the equipment and handling means necessary for
successful removal of SNF from FRR sites. TN representatives regularly visit
SNF storage sites to conduct these examinations, provide advice to operators
and resolve technical problem in advance of transport.
TN provides more than 100 technical assistance visits per year for loading
of several types of casks (including IU04) with various contents and in numerous
The scope of this assistance and subsequent training of the reactor operators
is mainly to assure that the cask is properly loaded in accordance with the
regulatory requirements and the corresponding loading procedures.
A representative of the TN Group must also observe all cask loading operations
to confirm the fuel conditions during loading and provide a written statement
of the fuel condition to the receiving facility.
We are familiar with and are ready to provide all transportation services from
global management services to detailed transportation paperwork. Such services
would be provided on a worldwide basis in full compliance with all regulations
including customs formalities and insurance.
The new possibilities offered to the reactor operators to send back to the
U.S. their US-spent fuel assemblies for storage and or to France and U. K. for
reprocessing, will increase the number of ocean transports.
To transport this spent fuel in full compliance with the IMO A 748 Resolution
regulating the transport of INF material (Irradiated Nuclear Fuel, Plutonium
and High Level Waste), TN propose now several INF 2-certified ships. Two of
them &laqno; Bouguenais » and &laqno; Beaulieu »
are operated under an exclusive contract with a French ship-owner. These ships
are not exclusively dedicated to the transportation of nuclear material in order
to perform shipment in acceptable economic conditions.
These ships have been used for several transports in Europe (Spain, Sweden,
France), from Japan to the U.S. and from Europe to the U.S. for delivery of
MTR spent fuel assemblies to the U.S. Department of Energy Savannah River Site
through the military port of Sunny Point in 1994 and 1995, and Charleston Naval
Weapons Station in September 1996.
The total weight of material to be transported for the whole research reactor
fuel cycle is not large, but the problems to solve are numerous and this activity
will never become a routine activity. So, it is important for the reactor operators
to rely on transport companies having a good knowledge about all aspects of
In conclusion, Transnucléaire/Transnuclear
- have demonstrated their capabilities and expertise to cover all services in relation with international transportation aspects
- fully support the DOE program
- believe that partnerships with qualified organization is necessary for a successful implementation of this program.
For future information, please contact :
9-11, rue Christophe Colomb
75008 PARIS France
Tel : 33 1 40 69 77 00
Fax : 33 1 40 69 77 01
e-mail : firstname.lastname@example.org